Revision as of 12:31, 20 May 2022

(wiki-TODO: !! Fix the mess with the second assembly level being ill defined ATM)

There are two options how things can be assembled.

• in place right from its most fundamental constituents to its final complete form
• out of place from smaller subcomponents to bigger subcomponents in a series of successively bigger assembly stations.

The assembly stations plus everything additionally necessary on the same size scale for integrating them into an integrated system like a gem-gum factory are here defined to be called "assembly levels".

Note: Assembly levels do not talk about specific system geometries like e.g. assembly lavers talk about a layered configuration.

Old introduction

The assembly levels describe how the assembly subsystem of an advanced productive nanosystem of technology level III eventually could be organized.
The assembly levels constitute a greatly implementation agnostic scheme for the organisation of an advanced productive nanosystem on the bottommost levels.
Assembly levels can be e.g. concretely mapped into a layered Nanofactory design or a partially fractal design.

Since non-degradable waste may be a quite underestimated danger of this otherwise potentially extremely clean technology a special focus on recycling is taken here.

• A concrete implementation of the lower assembly levels is shown in the concept visualization video Productive Nanosystems From molecules to superproducts.
• Assembly levels may aid in the design of gem-gum on-chip factories
• Do not confuse convergent assembly with exponential assembly.
• The here used terms in italic are newly proposed.

A Listing of Levels

• PS … processing step (or PL processing level)

Subclassification of PS:

• PPS … preprocessing step (or PPL preprocessing level)
• AL … assembly level in the stage of assembly levels (encompassing both mills stage and manipulators stage)

Subclassification of ALs:

• MiL … Mill level in the stage of all mill levels
• MaL … Manipulator Level in the stage of all manipulator levels

Take-in and preprocessing

At the very first two processing steps

• there is no real constructive assembly yet
• the manipulated structures do not yet grow in size

Given the absence of assembly these two processing steps will be not included in the assembly levels.

Preprocessing step 1 – Take-in of resource molecules

• Resource material gets filtered/cleaned. Contaminants are removed.
  
• Liquid phase (and maybe gas phase) processing is involved here.
  
• Significant heat can be generated from moving to machine phase. This energy is potentially recuperable.

For more details see main page: Preprocessing step 1 (gem-gum factory), Purification mills, Acetylene molecule sorting pump

Preprocessing step 2 – preparation of tooltips)

• Discharged tooltips get reloaded and with resource molecules from pockets of the former processing step
• This step and all follwing ones happen in machine phase only.
• Tip bound resource molecules get their bonds ripped open.
  They become activated highly reacive moieties / molecule fragments
• Recharged tooltips get delivered to the next processing step which is the first assembly level.

For details see main page: Preprocessing step 2 (gem-gum factory)

First assembly level – Level I: (crystolecule synthetization)

Main page: From molecule-fragment to crystolecule assembly level

• This is the third processing step (PS=3).
  
• This is the first real assembly level (AL=1) where small parts are getting put together to much bigger parts.

Summarized characteristics of this assembly level:

• In goes: fully preprocessed moieties on reusable tools
• Out goes: assembled crystolecules
• Where processing is done: robotic mechanosyntesis cores in specialized assembly lines.
• What processing is done: force applying mechanosynthesis in molecular mills
  very stiff bulky design of mill wheels and assembly lines – hard-coded operation

About this assembly levels product – the crystolecules

The assembled crystolecules encompass:

• diamondoid molecular structural elements
• the parts that constitute diamondoid molecular machine elements

Crystolecules are most useful when they are designed to be reusable standard models.
For any kind of conceivable nano-system holds:
From every type (or set of types) of DMEs an enormous number of identical copies is needed.
(The reasons for this are nontrivial and lie in data-compression.)

Therefore for an efficient system
lots of specialized building chambers in
lots of specialized assembly lines for the different crystolecules makes sense.
This naturally leads to the on-chip nanfactory design.

Examples for a sets of standard parts (producible by specialized assembly lines) are e.g.:

• set for minimal dynamic systems.
  
• mechanical circuit elements

Lack of reversibility on the first assembly level

Main page: From crystolecule to crystolecular machine element assembly level

A note on recycling: Mechanosynthesis is not necessarily (that is most likely in some processing steps not) reversible.
If diamond is used as building material then the carbon atoms that get bound as diamond (or similar) into the products
can only be brought back to the biosphere by burning of the crystolecules. (See: Diamondoid waste incineration.)
There are other diamondoid materials that are slightly water soluble and
may allow for an unattended route back to the biosphere.

?? assembly level (sinterface welding & crystolecule assembly)

Summarized characteristics of this assembly level:

• In goes: fully mechanosyntheized crystolecules without or with some bonds intentionally left open
• Out goes: assembled crystolecular elements (including Diamondoid crystolecular machine element)
• Where processing is done: crystolecule to crystolecular element assembly chambers.
• What processing is done: Pick and place assembly including more or less covalent welding with various adapters for basic end-effectors
  (preferably parallel robotics for stiffness)

Second assembly level – Level II: (sinterface welding & crystolecular machine element assembly)

Main page: From crystolecular machine element to microcomponent assembly level

Summarized characteristics of this assembly level:

• In goes: fully assembled crystolecular elements (including Diamondoid crystolecular machine element) without or with some bonds intentionally left open
• Out goes: assembled microcomponents
• Where processing is done: crystolecule to microcomponent assembly chambers.
• What processing is done: Pick and place assembly with various adapters for basic end effectors
  (preferably parallel robotics for stiffness)

Here the output of the first assembly level crystolecules are assembled to bigger microcomponents. The process is more or less irreversible. That is microcomponents are necessarily disassemblabel.

Microcomponents are assembled in an evacuated building chamber. Thus their size is limited. They are

• assembled covalently by pressing compatible sinterfaces together and they are
• assembled structurally by pick and place (think of putting rings on rods).

Parts which are supposed to move in the final product must be temporarily held down by one of

• VdW forces
• sparsly distributed covalent bonds (which serve of predetermined breaking points for later break free)
• a second manipulater holding it in place till its locked otherwise

This is absolutely necessary because due to thermal motion having still strong effect at this size scale
Anything that is no longer held in place shoots off with high speed.
Well, more likely is that it skitters of planar surface on planar surface till it gets stuck in some corner held ther by VdW forces. Now it's missing where it would be needed and where it ended up it way or may not get in the way of other machinery motions. For an intuitive feeling how violently/fast stuff shoots of once no longer hold onto see page: Intuitive feel.

Finished microcomponents ready for the next (the third) assembly level are complex or simple conglomerates of many small crystolecules.
The step from the second to the third assembly level is the soonest point where product parts can be expulsed to a non vacuum environment.
Expulsion into a non vacuum environment requires that all non enclosed unterminated radicals that should remain in the final product must be sealed.

That means that open surface interfaces for covalent welding with open bonds are no longer allowed.
Finished microcomponents must not use open covalent welding interfaces. Only use interlocking or weak VdW sticking for interconnectivity.
The creation of monolithic non-modular non-reusable structures becomes harder or even impossible.
For certain products (e.g. diamond single crystals) it would be necessary to defer product expulsion to higher assembly levels.
Metamaterials from passivated microcomponents should be capable of fulfilling almost all our needs though.
Microcomponent expulsion marks a clear line preventing inter-mixture between the second and the third assembly level.

Open bonds in the final assembled microcomponent are ok if they are fully sealed.
Such enclosed radicals may be used for locking mechanisms, springs, energy- and data-storage.

Recycling:
In this assembly level surface interfaces of DMSEs are "welded" together.
Seamless covalent welding in most cases is an irreversible assemblyoperation.

For recycling of the whole finished microcomponents it is highly advisable to

• keep all the outer interlocking mechanisms reversible and to
• physically tag all microcomponents so that they remain recomposable later-on even after they where shuffled.
• Open documentation will also improve chances for reuse and thereby help to minimize biosphere pollution.
  See: Gemstone waste problem.

Since at this assembly level only whole DME blocks are handled
most overhangs should be assemblable with only three degrees of freedom (like in an 3D printer).

It makes sense to create for each product crystolecule an adapter crystolecule such that only one maipulator can grip a multitude types of crystolecules.
High programmability is desired.
Perhaps even more so than in the next assembly step where a lot of in place production can occur.

Reversibility on the second assembly level – Level II-R: (crystolecule component tweaking)

The final product of the second assembly level: Finished microcomponents might be designed such that they provide:

• some adjustability (on the smaller crystolecule size level) and or
• some means for functional mechanical testing of their innards.

General purpose maintainance microbots with
a similar size to microcomponents and some mobility (possibly legged mobility)
Could remain permanently stationed within the final product. There they should be able able to

• operate subfunctionalities (like functional testing) of microcomponents on the smaller crystolecule size scale (2nd assembly level actions).
  
• pull out as-broken-detected microcomponents and push in new replacement microcomponents (bottom up 3nd assembly level actions)
• eventually do some repair of microcomponents without replacing them as a whole (difficult 2nd assembly level actions).

In other words:

• Microcomponent maintenance microbots could repair/replace/remove microcomponents based on the results of some tests they perform on them.
• Microcomponent maintenance microbots could operate with assembly capabilities on both the second and third assembly level.

Third assembly level – Level III: (microcomponent composing)

Main page: From microcomponent to mesocomponent assembly level

Summarized characteristics of this assembly level:

• In goes: fully assembled microcomponents
• Out goes: assembled product fragments – (or the final product right away)
• Where processing is done: robotic assembly chambers (clean room)
• What processing is done: Pick and place assembly with just a few if any adapters for the end-effectors.
  Much more filigree robotics here since stiffness is no longer so critical. Eventual part streaming robotics here.

Here out of microcomponents finished in level II structures of arbitrary scale are built. Connections are made via interlocking possibly in an ambiet pressure envirounment. Dirt like chain molecules viruses and dust must be considered. Positional accuracy may be lower than atomic. The connectors restore atomic resolution by guidance.

Recycling: Note that there is a tradeoff between functional-density and module-reusability. The smaller the units get the more fundamental and reusable they will be, but they'll have much interlocking surface eating up quite a lot of otherwise usable volume.

Reversibility on the third assembly level – Level III-R: (component recomposing)

General purpouse maintainance microbots can recompose components to completely different makroproducts. Compared to "rezzing" products from level 0 this produces considerably less heat and can be done considerably faster. Hopefully a global network of machine phase component redistribution pipes will emerge at some not too late point in time.

Fourth assembly level – Level IV

An optional step. Some layers of convergent assembly can be added fro various reasons. One can think of convergent assambly as putting microcomponents together from the leaves to the root of an octree.

Todo: Find out the advantages of convergent assembly over direct assembly. (It's not speed.) They are mentioned but not really explained here: [1] Exponential assembly is more sensitive to disturbing vibrations / accelerations than direct assembly. Proucts are more anisotropic. A lot of quick macroscopic handling (makro scale reconfigurations) may be automated in a convergent assembly nanofactory capable of dealing with dirt from recycling. Interfaces / surfaces capable of self alignment and bonding from crude alignment by hand (quasi welding) would allow the topmost convergent assembly stages huge fault tolerances.

Recycling: A level IIIb and IIb system may be included into the product that bypasses Level IV so that products can execute self repair actions while running. (hot plugging)

Related topics

Interleaved component router systems and stocks

For the transport of unfinished product parts of different sizes from lower to higher assembly levels nanofactories may use routing structures.

The routing structures can either have separate or merged multiplexing and de-multiplexing steps where the former provides redundancy of rails. (Nanosystems Fig 14.7.)

There are two in some respects similar yet in other respects very different steps where this can occur.

• when diamondoid molecular elements (DMEs) are transported from assembly level I to II
• when microcomponents are transported from assembly level II to III

For all the optional steps in convergent assembly (assembly level IV) the lower stages should be programmable/steerable enough that no further shuffling is required. (Depending on the programmability the lower stages may too be simplified.)

Since direct control of the bottommost systems could clog the IO bottleneck hirachical heterogenous nanomechanical computing system must be integrated in parallel (one layer might suffice). Temporary storage facilities for microcomponents are optional (they may also be useful as seperate macroscopic entities).

[Todo: explain free space designs, analyze parallelism]

Product expulsion

In any technology level III productive nanosystem that uses vacuum up to the topmost assembly level (blending assembly levels, allowing for unrecyclable macroscopic maximum performance single crystals) a macroscopic perfectly tight lockout mechanism is necessary.

Vacuum lockout in the micro-scale at the soonest possible point in the convergent assembly process like described here may be easier and may enforce recyclability of products at the price that one needs to deal with dirt not just in product usage but already at the assembly time.

In E.Drexlers new book "Radical Abuncance" [add ref] the outlined system differs to the presented assembly levels in that it keeps the process in vacuum/noble-gas till the product is completely finished. This design avoids the complexity of dealing with dirt but introduces the complicity of providing appropriate vacuum at all convergent assembly levels (level IV). Note that for recycling one has to deal with dirt at least on the products surface in any way. An "isolation till finished macro-product" approach would further allow intermixing for Level II & III and thus allow for undissasemblable unrecyclable macro-products like one big diamond crystal. Such products may only be of interest for products that not just ought to work but are supposed to push the limits like in motor sports and in military interests. Well designed form closure connectors can retain almost the full material strength and may suffice for aerospace applications.

Recycling

A very important issue whenever responsibly designing nanomachinery is to aim for best waste avoidance. It does not come for free. The history of plastics show the dangers pretty well. But with APM systems one can take a range of countermeasures starting in their inherent design and buildng up with additional functions. Very desirable would be some kind of global microcomponent redistribution system parallel to our current water gas and electricity supply that couples to assembly level IIb.

Relation to product structure

Somewhat complementary to the assembly levels is hirachical product structure. A given product description (e.g. implicit volume definition) can be reversely subdivided into assembly level assembly steps and the assembly levels can be used as a guide for foreward product design (which is most prominent with microcomponents). [TODO: link Nanosystems]

Related

• Convergent assembly
• In place assembly
• More general including the in between levels (not necessarily layers): Chain of zones
• Tracing trajectories of component in machine phase

• Selfassembly level

External links

• Motivations for splitup into assembly levels (Level1 & Level2) can be found in Considerations for Self-replicating Manufacturing Systems by J. Storrs Hall, PhD. Institute for Molecular Manufacturing [2] [3]

Table of assembly levels

How products are put together
Building block	Assembly step
ethyne (more commonly known as the welding gas acetylene) methane (main compound of natural gas)	Level 0a: (~size<1nm) capturing sorting and purifying resource molecules from gas phase water or organic solution
examplary: tool germylmethylene	Level 0b: (~size~1nm) from captured raw material Molecules (above) to Moieties on tooltips (left)
exemplary DMSE exemplary DMME - a very small bearing	Level I: (~size<32nm) from Moieties on tooltips (above) to crystolecules (left)
Acetylene sorrting pump as an example for a monolithic block of fused DMEs hirachically locked structures - here an infinitesimal bearing structure as an example - a structure that forms a diamondoid metamaterial	Level IIa: (~size~32nm) from crystolecules (above) to more or less monolithic parts (left)
[todo: add other examples] exemplary space filling microcomponent	Level IIa: (~size~<1µm) from more or less monolithic parts (above) to recomposable µ-components (left)
A cube shaped subproduct block assembled from ~1µm sized microcomponents with truncated octahedral shape. The whole block is just a bit below the visibility limit for the human eye.	Level III: (~size~<32µm) from recomposable µ-components above to µ-component assemblies (left)
how a metameterial cood look like (imag src: www.crystalbuy.com) how a metameterial cood look like (imag src: casshern sins 27)	Level III or higher: (~size>32µm) from µ-component assemblies (above) to diamondoid metamaterials (left)
Mock-up of a personal fabricator that currently extrudes a 3D sign. Something more practical would be e.g. a pair of shoes.	Level III or higher: (~size>>32µm) from metamaterials (above) to yet alien products (left)