Mechanosynthesis

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Mechanosynthesis is the act of assembling atomically precise components to larger atomially precise structures utilisizing tooltip chemistry. In other words using robotic (stereotactic) means to do machine phase chemistry. It is performed in the many robotic mechanosynthesis cores of any advanced APM systems.

Mechanosynthesis applies to technology level III and technology level II.
In technology level I a more appropriate term would be AP-block assembly.

Mechanosynthesis of diamondoid molecular elements

Unstrained DMEs (out of e.g. hydrocarbon or hydrosilicon) are the structures easiest to produce by mechanosynthesis. Since only a vew (still quite a lot) tooltip chemistry steps nedd to be understood and implemented. Unstraind structures though cannot approximate cylindrical structures well and thus form poor bearings. Exclusive hydrogen passivation also leads to higher friction between sliding surfaces. See: "superlubrication".

Strained structures like bearings need additional pre-produced tools. E.g. a ring shaped part like a bearing could be produced in two halves. In general either those two parts go less or more than 360° around. If less the two halves can be merged at one side and pressed together by a prepaired tool to merge at approximately the other side. If a little more than 360° the two halves might be simply pressed together by the special tool. If much more an additional widening tool is needed.

An alternate method for the creation of strained shell structures may be to start with an unstrained but curved single atom with ring on a template surface (possibly a pre-built strained shell structure) extend it radially then vertically and finally break / pluck it off the template.

Moving parts need to be temporarily tacked down by some means while in the building phase.

Mechanosynthesis of less stiff AP structures

Mechanosynthesis of less stiff but still highly standardized structures should be possible by temporarily restraining the products degrees of freedom at the building suite. Long nanotubes could be fed through a pre-produced hole, bigger sheets of graphene through a slit.

Built order must be chosen such that "overhangs" never form thin floppy walls. This may require placement mechanisms with more than three degrees of freedom (which are likely to be required for e.g. pi-bond breaking processes anyway).

Mechanosynthesis of special structures

In most situations atoms don't behave like building bricks of specific shape. It's just that when doing mechanosynthesis one carefully choses the ones that do and choses the configurations in which they do. Thus its no wonder that one occasionally runs into situations where things get complex. An example is nitrogen when it's used as dopant atoms in diamond. One bond is missing to four. When depositing it to the growing surface you might have to choose an orientation [to verify]. When it's finally fully and symmetrically embedded in diamond its orientation will be lost. Another example are boron and aluminum. They can form electron deficiency bonds that can behave in unexpected ways.

Then there's hybridisation of elements of some elements from the second period namely carbon nitrogen and oxygen. Prime example are the components for the "rod logic" presented in Nanosystems (polyyne control cables with attatched knobs). Not only do they have limited stiffness (see above) but also carbon in different hybridization states. [Todo: check research status on how far hybridisation can be controlled]

Several metal oxides and other new diamondoid materials will be of interest but pose significant effort for the design of the whole capture and preparation placement chain.

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