Mesoscale manufacturing technologies: Difference between revisions
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== | == Established and widely accessible == | ||
'''Galvanic electroforming:''' <br> | Resin 3D printing. Allows for rather small high detail parts compared to <br> | ||
FFF/FDM molten plastic extrusion printing. <br> | |||
Either used directly or for mold making. | |||
== Experimental - How to make very many small precise decently hard metal parts for extremely cheap? == | |||
{{Wikitodo|Add images.}} | |||
'''Galvanic electroforming/electrotyping:''' <br> | |||
First crude experiment. FDM printed plastic was not tight enough. <br> | First crude experiment. FDM printed plastic was not tight enough. <br> | ||
https://x.com/AlaskaLawlor/status/1535681835102965760 (by Orion Lawlor)<br> | https://x.com/AlaskaLawlor/status/1535681835102965760 (by Orion Lawlor)<br> | ||
| Line 9: | Line 17: | ||
https://x.com/AlaskaLawlor/status/1534375298036142080 <br> | https://x.com/AlaskaLawlor/status/1534375298036142080 <br> | ||
The risk of too fast growth is worst case dendridic growth with porosity <br> | |||
or still bad large single crystals brittle as the grain boundaries. <br> | |||
Thus relevance of the following: <br> | |||
Dense galvanic deposition of significant layer thicknesses (by Shaun Mulligan): <br> | |||
https://x.com/ProjectQuine/status/1554060533195833345 <br> | https://x.com/ProjectQuine/status/1554060533195833345 <br> | ||
https://x.com/ProjectQuine <br> | https://x.com/ProjectQuine <br> | ||
Could this work or would? <br> | |||
UV resin for small scale positive => <br> | |||
metakaolin for heat tolerant geo-polymer negative => <br> | |||
aluminum (or brass) powder for positive (in case of aluminum N2 or Ar atmosphere while melting the powder) <br> | |||
Potential issues: Geopolymer mold deforming at temperature, aurface wetting and tension issues like <br> | |||
aluminum fusing with silicatic geopolymer moldor (less likely) aluminum not filling the edger <br> | |||
''(Idea here: Unlike calcium based cement geopolymer can be water free and thus serve as mold for higher temperatures without cracking.)'' | |||
== Companies == | == Companies == | ||
| Line 25: | Line 44: | ||
Micro lasercutting machines (as used for the GIK (great invention kit) of MIT center of bits and atoms) <br> | Micro lasercutting machines (as used for the GIK (great invention kit) of MIT center of bits and atoms) <br> | ||
Mentined in the videos linked here: [[The three axes of the Center for Bits and Atoms]] | Mentined in the videos linked here: [[The three axes of the Center for Bits and Atoms]] | ||
== Related == | |||
* [[Electroforming]] | |||
== External links == | |||
* https://en.wikipedia.org/wiki/Electroforming | |||
* https://en.wikipedia.org/wiki/Electrotyping | |||
* https://en.wikipedia.org/wiki/Electroplating | |||
---- | |||
* https://en.wikipedia.org/wiki/Stereolithography | |||
* https://de.wikipedia.org/wiki/Geopolymer | |||
---- | |||
* Project Quine (successful experiments in '''electroforming''' thick coil wires): | |||
* https://projectquine.substack.com/ | |||
* https://www.youtube.com/channel/UCWmAvYrypYI8u_w5nJGb_CA/featured | |||
* https://twitter.com/ProjectQuine | |||
Latest revision as of 15:37, 13 May 2025
Established and widely accessible
Resin 3D printing. Allows for rather small high detail parts compared to
FFF/FDM molten plastic extrusion printing.
Either used directly or for mold making.
Experimental - How to make very many small precise decently hard metal parts for extremely cheap?
(wiki-TODO: Add images.)
Galvanic electroforming/electrotyping:
First crude experiment. FDM printed plastic was not tight enough.
https://x.com/AlaskaLawlor/status/1535681835102965760 (by Orion Lawlor)
UV resin printed plastic instead might work.
CG model of a mold:
https://x.com/AlaskaLawlor/status/1534375298036142080
The risk of too fast growth is worst case dendridic growth with porosity
or still bad large single crystals brittle as the grain boundaries.
Thus relevance of the following:
Dense galvanic deposition of significant layer thicknesses (by Shaun Mulligan):
https://x.com/ProjectQuine/status/1554060533195833345
https://x.com/ProjectQuine
Could this work or would?
UV resin for small scale positive =>
metakaolin for heat tolerant geo-polymer negative =>
aluminum (or brass) powder for positive (in case of aluminum N2 or Ar atmosphere while melting the powder)
Potential issues: Geopolymer mold deforming at temperature, aurface wetting and tension issues like
aluminum fusing with silicatic geopolymer moldor (less likely) aluminum not filling the edger
(Idea here: Unlike calcium based cement geopolymer can be water free and thus serve as mold for higher temperatures without cracking.)
Companies
Microfabrica:
Some sort of galvanic electrofoming process for meso to microscale metal parts:
https://microfabrica.com/
https://twitter.com/microfabrica3D
Micromac – laser micromachining
https://3d-micromac.com/
Micro lasercutting machines (as used for the GIK (great invention kit) of MIT center of bits and atoms)
Mentined in the videos linked here: The three axes of the Center for Bits and Atoms
Related
External links
- https://en.wikipedia.org/wiki/Electroforming
- https://en.wikipedia.org/wiki/Electrotyping
- https://en.wikipedia.org/wiki/Electroplating
- Project Quine (successful experiments in electroforming thick coil wires):
- https://projectquine.substack.com/
- https://www.youtube.com/channel/UCWmAvYrypYI8u_w5nJGb_CA/featured
- https://twitter.com/ProjectQuine