Mesoscale manufacturing technologies: Difference between revisions

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Added an idea for casting and an intro chapter on resin printing
 
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== Experimental - How to make very many small precise decently hard metal parts for extremely cheap? ==
== Experimental - How to make very many small precise decently hard metal parts for extremely cheap? ==
{{Wikitodo|Add images.}}


'''Galvanic electroforming/electrotyping:''' <br>
'''Galvanic electroforming/electrotyping:''' <br>
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Micro lasercutting machines (as used for the GIK (great invention kit) of MIT center of bits and atoms) <br>
Micro lasercutting machines (as used for the GIK (great invention kit) of MIT center of bits and atoms) <br>
Mentined in the videos linked here: [[The three axes of the Center for Bits and Atoms]]
Mentined in the videos linked here: [[The three axes of the Center for Bits and Atoms]]
== Related ==
* [[Electroforming]]


== External links ==
== External links ==
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* https://en.wikipedia.org/wiki/Stereolithography
* https://en.wikipedia.org/wiki/Stereolithography
* https://de.wikipedia.org/wiki/Geopolymer
* https://de.wikipedia.org/wiki/Geopolymer
----
* Project Quine (successful experiments in '''electroforming''' thick coil wires):
* https://projectquine.substack.com/
* https://www.youtube.com/channel/UCWmAvYrypYI8u_w5nJGb_CA/featured
* https://twitter.com/ProjectQuine

Latest revision as of 15:37, 13 May 2025

Established and widely accessible

Resin 3D printing. Allows for rather small high detail parts compared to
FFF/FDM molten plastic extrusion printing.
Either used directly or for mold making.

Experimental - How to make very many small precise decently hard metal parts for extremely cheap?

(wiki-TODO: Add images.)

Galvanic electroforming/electrotyping:
First crude experiment. FDM printed plastic was not tight enough.
https://x.com/AlaskaLawlor/status/1535681835102965760 (by Orion Lawlor)
UV resin printed plastic instead might work.
CG model of a mold:
https://x.com/AlaskaLawlor/status/1534375298036142080

The risk of too fast growth is worst case dendridic growth with porosity
or still bad large single crystals brittle as the grain boundaries.
Thus relevance of the following:
Dense galvanic deposition of significant layer thicknesses (by Shaun Mulligan):
https://x.com/ProjectQuine/status/1554060533195833345
https://x.com/ProjectQuine

Could this work or would?
UV resin for small scale positive =>
metakaolin for heat tolerant geo-polymer negative =>
aluminum (or brass) powder for positive (in case of aluminum N2 or Ar atmosphere while melting the powder)
Potential issues: Geopolymer mold deforming at temperature, aurface wetting and tension issues like
aluminum fusing with silicatic geopolymer moldor (less likely) aluminum not filling the edger
(Idea here: Unlike calcium based cement geopolymer can be water free and thus serve as mold for higher temperatures without cracking.)

Companies

Microfabrica:
Some sort of galvanic electrofoming process for meso to microscale metal parts:
https://microfabrica.com/
https://twitter.com/microfabrica3D

Micromac – laser micromachining
https://3d-micromac.com/

Micro lasercutting machines (as used for the GIK (great invention kit) of MIT center of bits and atoms)
Mentined in the videos linked here: The three axes of the Center for Bits and Atoms

Related

External links